Product Description
Product Description
Our Capabilities of Manufacturing Gears & Splines.
| Hobbing | Milling | Tooth Grinding | |
| Max O.D. | 1250mm | 2000mm | 2000mm |
| Min I.D. | 20mm | 50mm | 20mm |
| Max Face Width | 500mm | 500mm | 1480mm |
| Max DP | DP 1 | DP 1 | DP 0.5 |
| Max Module | 26mm | 26mm | 45mm |
| DIN Level | DIN Class 6 | DIN Class 6 | DIN Class 4 |
| Tooth Finish | Ra 3.2 | Ra 3.2 | Ra 0.6 |
| Max Helix Angle | ±45° | ±45° | ±45° |
Precision Transmission Parts
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Custom CNC Machining Parts Service |
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Quotation |
According to your drawing(size, material,and required technology, etc) |
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Materials |
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy, Titanium etc. |
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Surface Treatment |
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc. |
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Tolerance |
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form |
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Processing |
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc. |
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Drawing Formats |
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc. |
5-axis CNC Milling Parts
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Material Available |
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Aluminum |
Stainless Steel |
Brass |
Copper |
Iron |
Plastic |
|
AL6061 |
SS201 |
C35600 |
C11000 |
20# |
POM |
|
AL6063 |
SS301 |
C36000 |
C12000 |
45# |
Peek |
|
AL6082 |
SS303 |
C37700 |
C12200 |
Q235 |
PMMA |
|
AL7075 |
SS304 |
C37000 |
C15710 |
Q345B |
ABS |
|
AL2571 |
SS316 |
C37100 |
etc… |
Q345B |
Delrin |
|
AL5052 |
SS416 |
C28000 |
|
1214/1215 |
Nylon |
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ALA380 |
etc… |
C26000 |
|
12L14 |
PVC |
|
etc… |
|
C24000 |
|
Carbon steel |
PP |
|
|
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C22000 |
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4140 / 4130 |
PC |
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|
|
etc… |
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etc… |
etc… |
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Surface Treatment |
Material Available |
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As machined |
All metals |
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Smoothed |
All metals and Plastic (e.g aluminum, steel,nylon, ABS) |
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Powder Coated |
All metals ( e.g aluminum, steel) |
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Brushing |
All metals (e.g aluminum, steel) |
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Anodized Hardcoat |
Aluminum and Titanium alloys |
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Electropolished |
Metal and plastic (e.g aluminum, ABS) |
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Bead Blasted |
Aluminum and Titanium alloys |
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Anodized Clear or Color |
Aluminum and Titanium alloys |
Application Field
Company Profile
HangZhou CHINAMFG Intelligent Technology Co. Ltd was established in 2003. Since established, we always focus on precision transmission and mechanical parts manufacturing & processing. We have a professional R&D team and advanced gear hobbing machine, gear grinding machine, gear shaping machine, CNC Lathe machines and milling machines, which can give comprehensive solutions according to user’s requirements, from the design.
we bulid us through help others succes. CHINAMFG always focuses on the development ability, and now, it owns more than 30 patents. Our company has several advanced engineering design softwares and applied more than 20 new technologies and new processes. And also, it is certified by ISO 9001: 2015 and ISO 14001: 2015.
For more than 10 years, our company has been committed to the production and processing of precision parts and non-standard automation design. With a highly qualified workforce, relying on rich experience in precision processing and international leading equipment, the company has established strategic partnerships with world-renowned enterprises in the fields of aviation, medical and industrial precision test and measurement equipment.
FAQ
Q1: How to get a quotation?
A1: Please send us drawings in igs, dwg, step etc. together with detailed PDF.If you have any requirements, please note,
and we could provide professional advice for your reference.
Q2: How long can i get the sample?
A2: Depends on your specific items,within 7-10 days is required generally.
Q3: How to enjoy the OEM services?
A3: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.
Q4: Will my drawings be safe after sending to you?
A4: Yes, we will keep them well and not release to third party without your permission. Of course, we would ensure the safety of the drawing.
Q5: What shall we do if we do not have drawings?
A5: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width), CAD or 3D file will be made for you if placed order.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Industrial Machine |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Handling Variations in Gear Tooth Profile and Backlash in Precision Gearboxes
Precision gearboxes are designed and manufactured to minimize variations in gear tooth profile and backlash, ensuring accurate and reliable motion control:
Gear Tooth Profile: Precision gearboxes are manufactured using advanced machining techniques and quality control processes. Computer-controlled machining ensures precise gear tooth profiles that match the intended design. Modern manufacturing methods help minimize deviations and irregularities in tooth profiles, resulting in smoother meshing between gears and reduced noise.
Backlash Reduction: Backlash refers to the slight clearance between gear teeth when they mesh. In precision gearboxes, backlash is minimized through tight manufacturing tolerances and design optimization. Engineers use techniques such as preloading and fine adjustments to ensure minimal or controlled backlash. This enhances the accuracy of motion control and reduces the chances of positioning errors.
Precision gearboxes also incorporate features like anti-backlash gears, precision bearings, and high-quality lubrication to further reduce the impact of variations in gear tooth profile and backlash.
Overall, precision gearboxes are designed to provide consistent and accurate motion control, even in applications where tight tolerances are crucial.
editor by CX 2023-09-14